Keston K340 Manuel d'utilisateur

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Fan Powered High Efficiency
Commercial Condensing Gas Boiler
Installation And Servicing Instructions
Keston 260
Keston 340
PI No : 87AU111 GB/IE
These instructions must be left either
with the user or next to the site gas
meter.
34 West Common Road
Hayes, Bromley, Kent BR2 7BX
Tel. +44 (0)208 462 0262 Fax. +44 (0)208 462 4459
e-mail: [email protected] http: //www.keston.co.uk
WD53/0/1999 The Keston 260 & 340 Condensing Boilers
0087
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Résumé du contenu

Page 1 - Fan Powered High Efficiency

Fan Powered High Efficiency Commercial Condensing Gas BoilerInstallation And Servicing InstructionsKeston 260Keston 340PI No : 87AU111 GB/IEThese i

Page 2 - CONTENTS

2.6.1 Open Vented SystemsA typical system is shown in Figure 2.6.1 which includes a combined feed andvent. Note the valve between the boiler flow and

Page 3

All components of the system including the heat exchanger of any calorifiers usedmust be suitable for a working pressure of 3 bar and a temperature of

Page 4 - 1. GENERAL INSTRUCTION

2.6.7 Pump SelectionThe Keston 260 and Keston 340 boilers are supplied complete with integral boilershunt pumps. However, these pumps are sized purely

Page 5

Example:Air inlet uses twoone 92.5o sweepelbows. Hence,maximum lengthpermissible (ie a+bin figure 2.8.2) =20.0m - 1.0m - 1.0m= 18.0mFlue outlet uses o

Page 6

The flue outlet terminal is designed to face outwards but can, if desired, beadapted to face in any direction BUT must not be directed in the region o

Page 7 - 2. BOILER LOCATION

External wall faces and any internal faces of cavity walls must be made good.2.8 AIR SUPPLYThe Keston is a room sealed appliance and therefore does no

Page 8

3. INSTALLATION OF THE BOILERRead Chapter 2 - Boiler Location and decide upon the position of the boiler.Installation of the boiler is straightforward

Page 9

a From the two connections on the boiler, mark the positions of the two holes forthe flue and air pipes on the wall(s) or ceiling. To allow access to

Page 10

3.9 ELECTRICAL SUPPLYThe entry point(s) for the electrical supply cable(s) is in the base of the appliance (seeSection 2.2 Service Connections fig. 2.

Page 11

Reduce the pressure to the Initial System Design Pressure for sealed systems, ifapplicable. Vent the system.Gas SupplyThe complete gas installation up

Page 12

CONTENTSSection Description1 GENERAL INSTRUCTION1.1 Description1.2 Boiler Schematic1.3 Related Documents1.4 Performance Data2 BOILER LOCATION2.1 Dimen

Page 13 - To Terminal

4. COMMISSIONING OF THE BOILERImportant:This condensing boiler contains components which could be damaged or blocked by grease, dirt,solder etc., from

Page 14

f Set the left hand module on/off switch to "ON". The amber light will illuminate onthe On/Off switch, the red “lockout” light will illumina

Page 15

4.7 COMBUSTION FINE TUNINGAlthough the gas pressure is preset at the factory differing flue arrangements may requirefine tuning of the gas pressures t

Page 16 - 3. INSTALLATION OF THE BOILER

5. FAULT FINDING5.1 ELECTRICAL CONTROL SEQUENCEWhen the power supply is established to the boiler and the main boiler on/off switch is inthe "on

Page 17

5.2 FAULT FINDING FLOW CHARTWD53/0/1999 Chapter 5 : Fault Finding The Keston 260 and 340 Condensing BoilerInstallation & Servicing Instructions Pa

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WD53/0/1998 Chapter 5 : Fault Finding The Keston 260 & 340 Condensing BoilerInstallation & Servicing Instructions Page : 22Is the module f

Page 19

WD53/0/1999 Chapter 5 : Fault Finding The Keston 260 and 340 Condensing BoilerInstallation & Servicing Instructions Page : 23Continued fromshee

Page 20

WD53/0/1998 Chapter 5 : Fault Finding The Keston 260 & 340 Condensing BoilerInstallation & Servicing Instructions Page : 24Is module burne

Page 21

WD53/0/1999 Chapter 5 : Fault Finding The Keston 260 and 340 Condensing BoilerInstallation & Servicing Instructions Page : 25Does flame stop a

Page 22

5.3 CONTINUITY CHECKINGWD53/0/1998 Chapter 5 : Fault Finding The Keston 260 & 340 Condensing BoilerInstallation & Servicing Instructions Page

Page 23 - 5. FAULT FINDING

4.7 Combustion Fine Tuning4.8 Handing Over To The User5 FAULT FINDING5.1 Electrical Control Sequence5.2 Fault Finding Flow Chart5.3 Continuity Checkin

Page 24 - 5.2 FAULT FINDING FLOW CHART

5.4 MODULE FUNCTIONAL FLOW WIRING DIAGRAMWD53/0/1999 Chapter 5 : Fault Finding The Keston 260 and 340 Condensing BoilerInstallation & Servicing I

Page 25 - N Y Y Y N Y Y N N

5.5 FULL ELECTRICAL WIRING DIAGRAMWD53/0/1998 Chapter 5 : Fault Finding The Keston 260 & 340 Condensing BoilerInstallation & Servicing Instr

Page 26

5.6 ILLUSTRATED WIRING DIAGRAMWD53/0/1999 Chapter 5 : Fault Finding The Keston 260 and 340 Condensing BoilerInstallation & Servicing Instructions

Page 27

5.7 Exploded Assembly Diagrams5.7.1 Casing Assembly WD53/0/1998 Chapter 5 : Fault Finding The Keston 260 & 340 Condensing BoilerInstallation &

Page 28

5.7.2 Waterway, Condensate & Flue AssemblyWD53/0/1999 Chapter 5 : Fault Finding The Keston 260 and 340 Condensing BoilerInstallation & Servici

Page 29 - 5.3 CONTINUITY CHECKING

5.7.3 Air - Gas AssemblyWD53/0/1998 Chapter 5 : Fault Finding The Keston 260 & 340 Condensing BoilerInstallation & Servicing Instructions Pag

Page 30

5.7.4 Controls AssemblyWD53/0/1999 Chapter 5 : Fault Finding The Keston 260 and 340 Condensing BoilerInstallation & Servicing Instructions Page :

Page 31

5.7.5 Exploded Diagrams Parts Reference ListCasing Assembly (Fig 5.7.1)GC Number Code Description- 4 Cabinet Frame- 40 Name Plate- 12 Front PanelWate

Page 32

6. ROUTINE (ANNUAL) SERVICINGTo ensure the continued safe and efficient operation of the boiler it is necessary to carry outroutine servicing at regul

Page 33 - 5.7.1 Casing Assembly

6.2 Recommended Routine ServiceThe procedure detailed below should be carried out on each boiler module in turn. Theintegral boiler controller ensures

Page 34

1. GENERAL INSTRUCTION1.1 DESCRIPTIONThe Keston 260 and 340 Condensing Boilers are unique in their concept and design. Theycomprise two boiler modules

Page 35 - 5.7.3 Air - Gas Assembly

7. REPLACEMENT OF PARTSINDEX7.0 GENERAL7.1 PRECAUTIONS7.2 ACCESS7.3 PROCEDURES - GENERAL7.4 ELECTRICAL7.4.1 ON/OFF SWITCH7.4.2 BOILER THERMOSTAT7.4.3

Page 36 - 5.7.4 Controls Assembly

7.0 GENERALThe following must always be carried out by a competent/qualified person.7.1 PRECAUTIONSi) Always switch off the mains electricity supplyii

Page 37

iv) Drain the system to below the level of the appliance using the drain offtap at the base of each heat exchanger.v) Remove the push on connectors fr

Page 38 - 6. ROUTINE (ANNUAL) SERVICING

xii) Reassemble (Section 7.3)xiii) Reset the gas rate (See Section 4 - Commissioning)7.4.9 Module Gas Low Pressure Switch (Fig. 5.7.3 item 134)i) Isol

Page 39

7.8 MODULE HEAT EXCHANGER (Fig. 5.7.2 item 77)i) Isolate the appliance (Section 7.1)ii) Gain access (Section 7.2)iii) Shut of the water supply to the

Page 40 - 7. REPLACEMENT OF PARTS

7.12 MODULE SIGHT GLASS (Fig. 5.7.2 item 71)i) Isolate the appliance (Section 7.1)ii) Gain access (Section 7.2)iii) Unscrew the sight glass fitting fr

Page 41

8. SHORT SPARE PARTS LISTItem GC No Part Denomination Item GC No Part Denomination74 - Burner 73 114 118Burner Manifold Gasket-68 375 527 Ignito

Page 42

Item GC No Part Denomination Item GC No Part Denomination99 375 534Flow High Limit Stat 142 375 535Gas Valve OutletGasket136 375 536Gas Valve147 114 1

Page 43

SHORT SPARE PARTS LIST FOR THE KESTONCONDENSING BOILER RANGEItem GC No Part Denomination74 - Burner-73 114 118 Burner Manifold Gasket68 375 527 Ignito

Page 44

†Read Installation Manual Carefully†Ensure that there is at least 9 feet head of water pressure at thetop of the boiler.†Ensure that the boiler(s) is

Page 45

Fig. 1.2 - Boiler LayoutThe condensate is very slightly acidic with a pH level of around 5 (about the same acidityas vinegar) and should be piped in a

Page 46 - 8. SHORT SPARE PARTS LIST

CP342.2 : Centralised HW SupplyIM/2 : Purging procedure for non-domestic gas installationsIM/16 : Guidance for installation of gas pipework boosters a

Page 47

2. BOILER LOCATION2.1 DIMENSIONS AND MINIMUMCLEARANCESThe boiler must be installed in minimumclearances shown to allow subsequentservicing, and safe o

Page 48 - CONDENSING BOILER RANGE

Before locating the boiler near a living space consider whether the sounds generated bythe boiler will be objectionable. The boiler may be located wit

Page 49 - KESTON 260 & 340

2.6 WATER SYSTEMSAll piping must be installed in accordance with all applicable local and Water SupplyBylaws for forced hot water heating systems.Cons

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